How a bicycle is made.

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Globalti

Legendary Member
You'll LOVE this old film from 1946. I enjoyed the accents; apparently my bike has crenks!

http://film.britishcouncil.org/how-a-bicycle-is-made

(Note: the same techniques are still in use today in the Brookes saddle factory.)

(Another note: I cut my fettling teeth on exactly these kinds of bikes; I even found a grocer's bike like the one you see on a plan. My pal and I fished it out of a river, sawed off the basket and turned it into a chopper!)
 

Peteaud

Veteran
Location
South Somerset
Good video, thanks
 

deptfordmarmoset

Full time tea drinker
Location
Armonmy Way
Great video! It reminded me of a different film shot at a local but now departed bike shop in 1974 by the foreign and commonwealth office. People who know Greenwich may recognise the hill the presenter fails to climb as Hyde Vale (my favoured lazy way up to the heath). I owned a Witcomb bike but it got nicked shortly after this film was made.

 
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Globalti

Globalti

Legendary Member
In the late seventies I worked in a bike factory called Comrade Cycles in Darlaston, West Midlands. The very same techniques were being used there, except that things like tubes and wheel rims came in from outside. There was even a bloke who wiped grease around the insides of the bearing tracks and dipped them in a tray of balls to pick them up!
 

guitarpete247

Just about surviving
Location
Leicestershire
Some great old films to be seen. All tremendously hi-tech.

Today H&S would be having kittens over the number of workers with no gloves and the lack of guards on the drilling/milling machines.
 

simon.r

Person
Location
Nottingham
Great find.

I regularly cycle past what was the Raleigh factory where that was filmed, which is now part of Nottm Uni. I can't help wondering if we'd all be better off if some of the students studying, shall I say...less academic degress...were employed building bicycles instead.
 
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Globalti

Globalti

Legendary Member
Students building bicycles? Jeeze, no, they would never turn up for work, they wouldn't be able to build without copying the next student on the line and they would be so drunk or stoned that the bikes would be assembled all wrong!
 
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Globalti

Globalti

Legendary Member
In the factory where I worked the frames were dipped in acid, then washed in water, then passed through an oven to dry them. I think this was supposed to "pickle" the steel. The system was so crap that water used to collect in the ends of the forks and then once they had been painted, the frames would be baked again and the water would boil and bubble out of the drain holes ruining the paint! One of the jobs I had was to sit and sand off the bubbles then hook the forks back on the line for a repaint.

What amazed me in the 1946 film was the shots of blokes dipping their bare hands in the paint and getting covered in cutting oil and all kinds of other industrial fluids. Then the bloke taking the frames out of the hot bath and inhaling the steam.

Unlike the 1946 film, 90% of my factory colleagues were Asian. They used to nip into the drying oven and dump their chapatties on a shelf to warm them up. Several times a day the over-sensitive fire system would detect a fire in the electrostatic spray booth and the alarm would sound; if somebody didn't hit the "abort" button you had something like 45 seconds then to get out before the whole factory would be flooded with CO2. When the alarm sounded there was a mad hilarious rush for the exits and in seconds the shop floor was deserted like the Marie Celeste.

There was a manager called Mr Phillips who everyone hated on principle. One morning we came in for work and discovered that the overnight security Alsatian had been caught short on patrol and had nipped off a massive pile right in the middle of the packing area. Nobody wanted to clear it up so all morning we treated it like a roundabout. Just after lunch Mr Phillips emerged from his office with a job for me; spotted me languishing, raised his finger at me and headed straight in my direction with the pile right between us. I tried to warn him but he was so intent on speaking to me that he carried on in a straight line and the inevitable happened and he plonked his foot right in the pile; poor Mr Phillips just managed to avoid skidding arse over tip on his heel as the factory dissolved in roars of laughter.
 

IanT

http://www.sprocketwaffle.co.uk
That is cracking - just watching it has given me a warm feeling. Or, maybe that's just the circulation returning after this mornings ride.

It's really nice to see these old films. But it's also a little sad that they serve to remind you of the UK's once great manufacturing base, which I fear has been lost forever.
 
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