Is the headset well adjusted ?
A former bike of mine suffered a horrible cracking noise when going over any larger bumps, I was convinced the forks were going to fail

.
Took it to my LBS and he properly adjusted the headset. It had seemed ok to me but as he explained, full carbon fork bungs sometimes require the front wheel to be given a firm bump on the floor to get everything to sit right while adjusting..
No problem after he did this.
Just a possibility for OP