struggling with disc pads

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madcyclist09

Regular
I am replacing my disc pads, I got them out ok, but I can't seem to be able get the new one back in, the piston are pushed in.
Any advice would be appreciated
 

Alex321

Guru
Location
South Wales
If you can't get the new ones in, then the pistons almost certainly aren't fully pushed in.

It is surprising how much force it takes to push them right back in when they have become extended due to old pads being worn right down. If you can see ANY piston sticking out, then they are not fully in, they should be completely level with the surrounding surface.
 

Moodyman

Legendary Member
What brake calipers are they?

Some pads needs a bit of a wiggle to sit in their slot properly - ie Avid BB7.
 

Gillstay

Veteran
Bit of silicon spray on lube often helps the pads go back as does a bit of moving them back and forth.
 

Ming the Merciless

There is no mercy
Location
Inside my skull
Squeeze the lever a bit and push pistons back, repeat a few times, to ease them up so they push fully back more easily. After that; removing the bleed port cap on the lever can make it easier to push the pistons back fully. Make sure bike stays upright and bars won’t swing if you do this last bit. Don’t forget to put bleed port cap back on. Do not lose o ring either. A 2 or 3mm allen key I think. Replaced my pads just over a week ago.
 

Homers Double

Senior Member
There's some bad advice here, the easiest way is a blunt flat blade, sort of like a chisel and lever the piston back into the caliper squarly.

Do not spray silicone on pistons, they actually rely on brake fluid as a lubricant. I'd suggest a slight smear of this on the piston diamiter (not the face) before you push it back in.

Once you put the new pads in the pistons should self centralise when you apply the brakes.
 

blackrat

Senior Member
I am replacing my disc pads, I got them out ok, but I can't seem to be able get the new one back in, the piston are pushed in.
Any advice would be appreciated

Go to your LBS, I do. Replacing disc brake pads is a horrible chore! Good invention (see other thread) but a not well thought out one.
 

Alex321

Guru
Location
South Wales
Go to your LBS, I do. Replacing disc brake pads is a horrible chore! Good invention (see other thread) but a not well thought out one.

The only time it has taken me much more than 5 minutes is when the calipers still had the stupi original screw madee from soft toffeee. Once I replaced that with a split pin, it really is a very easy job.

If you find it difficult, you probably haven't pushed the pistons fully bag - when teh pads are worn right down, the pistons don't retract normally, and it is surprising how much force (with a flat blade of some sort) is needed to push them in.

But oce you are aware of that, it really is a trivial job.
 

figbat

Former slippery scientist
There's some bad advice here, the easiest way is a blunt flat blade, sort of like a chisel and lever the piston back into the caliper squarly.

I use a large flat screwdriver and leave the old pads in place. By a combination of levering and twisting the blade I can get the pistons all the way back in with no fear of damaging them.
 
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I used to lever the pistons back in using random tools but I have 3D printed a couple of wedges that makes it far easier and more controllable.
PXL_20260305_083952632.jpg


The small wedge is for where access is restricted. The coin is for scale - I'm not printing those yet.
 
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