downtube barrel adjuster broken...

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Mazz

Mazz

Über Member
Location
Leicester
Closer to 5 than 4?

I would say so. Thanks
 
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Mazz

Mazz

Über Member
Location
Leicester
Update: I got a set of bolt remover bits and things seemed to be going well - the bit was definitely biting into the hole of the barrel adjuster, then suddenly the end of the bit snapped off inside the barrel housing and now it's completely blocked 😆.

To make it rideable, I've mackled it so that the chain is permanently on the large chainring (rear derailleur unaffected of course) so it's usable to a fashion.

Not sure what to try next to be honest!
 

C R

Guru
Location
Worcester
Update: I got a set of bolt remover bits and things seemed to be going well - the bit was definitely biting into the hole of the barrel adjuster, then suddenly the end of the bit snapped off inside the barrel housing and now it's completely blocked 😆.

To make it rideable, I've mackled it so that the chain is permanently on the large chainring (rear derailleur unaffected of course) so it's usable to a fashion.

Not sure what to try next to be honest!

Is the barrel adjuster end accessible at all from the lower end of the boss?
 

raleighnut

Legendary Member
Update: I got a set of bolt remover bits and things seemed to be going well - the bit was definitely biting into the hole of the barrel adjuster, then suddenly the end of the bit snapped off inside the barrel housing and now it's completely blocked 😆.

To make it rideable, I've mackled it so that the chain is permanently on the large chainring (rear derailleur unaffected of course) so it's usable to a fashion.

Not sure what to try next to be honest!

Yep 'easyouts' are very brittle, that is why professional mechanics never use them. They cannot be drilled out (too hard) the only way to get them out is 'spark erosion'.
I'd try using a full covered cable to the front mech maybe with an inline adjuster.
 

cyberknight

As long as I breathe, I attack.
6976065_preview.jpg
 

Paulus

Started young, and still going.
Location
Barnet,
Is the barrel adjuster end accessible at all from the lower end of the boss?

That's what I was thinking.
Cut the cable and remove. If there is enough showing, cut a slot with either a junior hacksaw, or such like and then unscrew with a screwdriver.
 
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Mazz

Mazz

Über Member
Location
Leicester
That's what I was thinking.
Cut the cable and remove. If there is enough showing, cut a slot with either a junior hacksaw, or such like and then unscrew with a screwdriver.

Enough what showing?
Are you suggesting to cut a slit (green line ) in the housing to get the remnants out?

Edit....I understand you. You were suggesting to cut a slot in the end of the poking-out end of the shaft of the adjuster, then use it as a screw head to unwind it out. Unfortunately, there's nothing sticking out of either end of the barrel.
IMG_20260215_151208.jpg


IMG_20260215_151314.jpg
 

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Mazz

Mazz

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Location
Leicester
Is the barrel adjuster end accessible at all from the lower end of the boss?

No, none of the adjuster shaft is poking out of the lower end of the boss.
 
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Mazz

Mazz

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